tikimitch
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Post by tikimitch on Apr 14, 2016 9:25:08 GMT -8
Greetings! I have a new water filler neck to install but the hole from the previous filler is just slightly bigger than the flange on the new one. I was thinking of installing a backing board on the inside of the skin (the interior walls are out so I have access) but I am stumped as to what to use as the "gasket" on the outside of the skin to cover the edges of the old hole. I was thinking of a round or square piece of white plastic or foam.
Any and all suggestions are most welcome.
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trotwood56
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Post by trotwood56 on Apr 14, 2016 9:55:51 GMT -8
I had a similar problem on my camper. I Used a hole saw to cut out an aluminum patch big enough to cover the original hole. Then I put a treated wood backing plate on the inside of the trailer, I drill a hole through the patch big enough for the new filler neck then I ran screws through the filler neck bracket, the patch, and into the wood backing plate.
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tikimitch
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Post by tikimitch on Apr 14, 2016 9:59:03 GMT -8
Trotwood56 - did you have to do any filler work after the install to cover up any gaps between the aluminum patch and the neck bracket?
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trotwood56
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Post by trotwood56 on Apr 14, 2016 11:53:03 GMT -8
No, I used a sheet of aluminum that matched what was on the side of my camper. I cleaned up the edges of the patch to make it look symmetrical, I also used a little bit of clear silicone adhesive to make a water proof seal around the patch and new filler neck. I don't know what kind of camper you have, but mine is unpainted aluminum on the outside. My filler neck also made a really smooth seam with the patch which i think looks much cleaner without adding filler or sealant. It may be easier to get a slightly oversized filler neck, or one with a bigger mounting plate , that is if you have camper skin with crips or texture that is hard to work around. my skin is flat with only small brakes every 6-8 inches. One other option I've seen is to patch the filler neck whole, and instead use a oneway rv hose connector that is mounted under the camper by drilling a hole in the floor for the line. The issue with that is its not as easy to hook up a hose and you can only fill your tank from the outside with a pressurised water source, you can't just pour water into the tank. I use a one way hose connection.
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Post by vikx on Apr 14, 2016 20:47:05 GMT -8
A patch is what I would use too. It can be round or square to match the other trailer inlets and flanges. I seal mine with 1/2 x 1/16 butyl tape then screw it tastefully to the original skin. The backer will provide a good grip for the screws. Here is a nasty PO mess on my Aljo: The plate: And the inlet, this is the best photo I have but it really didn't look patched:
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tikimitch
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Post by tikimitch on Apr 15, 2016 3:50:21 GMT -8
Excellent - thanks! I will get on it this weekend!
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Post by vikx on Apr 15, 2016 20:34:19 GMT -8
I forgot to mention sealing all the extra holes with OSI gutter seal before the patch. OSI comes in a capped tube which makes it really easy to use. (Lowes)
Most patches don't need to cover such a mess, just shrink the hole a bit...
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