newin62
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1962 Shasta Airflyte
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Post by newin62 on Nov 23, 2022 16:04:33 GMT -8
I got the heater up and running in the garage and I finally managed to get the ceiling panels and roof rafters installed. The roof rafters were beefed up to 1-1/8" thick and I dropped the ceiling by 3/8" so the original skin would still fit. I also reinforced each rafter with 3/16" thick 1" x 1" aluminum angle as I think the original 1 x 2 rafters were the biggest design flaw on these Shastas. The curbing goes on tomorrow and after that I'll start thinking about rebuilding the entrance door. Aluminum angle stock cut to length, drilled and ready to install. Aluminum angle screwed to the rafters. I still need to shim up the vent. The angles were left a few inches short on each end so it would be easier to drill holes for the wires feeding the lights and the vent fan. View of ceiling from front. Trim strips on the seams still to be installed. View from rear. It's starting to feel cozy in here!
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nccamper
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1962 Forester- 1956 Shasta
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Post by nccamper on Nov 23, 2022 17:33:34 GMT -8
"It's starting to feel cozy in here!"
Definitely.
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Post by vikx on Nov 23, 2022 22:32:12 GMT -8
Really looking good! Such a satisfying time...
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newin62
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Post by newin62 on Nov 29, 2022 14:42:34 GMT -8
Boy this really is a satisfying time! I did get the curbing done last week and I'm extremely happy to be almost done with the wood work. After spending 300++ hours getting to this point, it feels fantastic to be able to go inside the trailer again.
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tincanalley
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1958 Jewel
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Post by tincanalley on Nov 30, 2022 22:15:09 GMT -8
This keeps me inspired to keep going! Looking great! What wood did you use for face framing the cabinets? I’m basically rebuilding all of mine. Also the wheel wells looked so good, I had a new set fabbed up. Thanks for the inspiration. Trying to get as much done before upcoming knee surgery dec 29th.
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newin62
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Post by newin62 on Dec 1, 2022 4:21:07 GMT -8
I used clear pine for the face frames and dowelled all the joints because that's the way they were originally built. I think Shasta changed from the curved cabinets (similar to your Jewel) to the flat pine fronts around 1960 which makes the cabinets in the later models like mine much easier to repair or copy.
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tincanalley
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Post by tincanalley on Dec 1, 2022 8:03:06 GMT -8
Thanks. Im Still debating whether it’s worth the extra effort for the curved cabinets. I did one of the small uppers with a homemade steam box, and had a small split, but not confident with doing the tall cabinet and the dinette overhead.
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newin62
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Post by newin62 on Dec 1, 2022 9:19:17 GMT -8
I wouldn't give up on the curved cabinets so quickly. They are such a beautifully defining detail of that era and really make those 40's and 50's trailer interiors stand out. Bending veneer is very simple and is much easier than bending plywood. Before committing to it you could practice on a small piece first to see how it works. The key to making veneer stick for the long term is to make sure you have full coverage with 2 or 3 coats of contact cement and then apply sufficient pressure to make it stick without trapping any bubbles. The hard part will be applying enough pressure around the curve as that is typically done with the edge of a block of wood or a dulled scraper so there is kind of a point load. Using a small rubber J roller like you would for flooring is not enough pressure. If you check around with different suppliers, some have paper backed tenderized veneers that are easier to bend around curved surfaces.
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Post by Teachndad on Dec 1, 2022 10:32:46 GMT -8
Hi Peter, I don't remember if this was brought up in one of your other threads, but I noticed someone had reframed the front side windows. I can see it in this photo. flic.kr/p/2izBrubDid it work, and what are your plans for restoring the side window framing? Keep up the great work! Rod
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newin62
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Post by newin62 on Dec 1, 2022 11:52:35 GMT -8
Hi Peter, I don't remember if this was brought up in one of your other threads, but I noticed someone had reframed the front side windows. I can see it in this photo. flic.kr/p/2izBrubDid it work, and what are your plans for restoring the side window framing? Keep up the great work! Rod Hi Rod, When I bought the trailer in 1978 those windows were already leaking and the wood panelling below the street side window was already stained. To stop the leak I calked around the windows and made a huge mess. I then covered up the mess with plastic woodgrain door casing and held it on with a bunch of screws and even more caulk. At the time I was only 19 and I really thought that looked better! (I also threw out the wings because I thought they made the trailer look too old). I plan on reinstalling the windows as per original with new seals, mostly per Larry's way with some added hidden flexible sealant in behind for insurance. I just have a few extra screw holes to fill in the old siding. Peter
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tincanalley
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Post by tincanalley on Dec 1, 2022 11:54:56 GMT -8
Peter,
im actually bending the 1/8” birch ply. Not using veneer. I agree. I like the aesthetic of the curves.
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newin62
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Post by newin62 on Dec 1, 2022 12:06:30 GMT -8
Peter, im actually bending the 1/8” birch ply. Not using veneer. I agree. I like the aesthetic of the curves. Hi tincanalley, Sorry I wasn't clear. I realize you are bending the 1/8" plywood. I am suggesting you try the veneer, particularly for those long pieces.
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tincanalley
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Post by tincanalley on Dec 1, 2022 13:13:21 GMT -8
Ahhh….
thanks,
-Scott
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tincanalley
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Post by tincanalley on Dec 2, 2022 9:11:16 GMT -8
Hey Peter,
Did you use Laguna and stardust marmoleum tiles from forbo?
Also - were you going to install an a/c unit in the wardrobe as well as the fridge? Or just go with open windows and fan? Trying to plan my wall layout on the curbside for fridge install on the wardrobe that wasn’t there before. Will be silimiar to yours, trying to decide if it makes more sense to mount the fridge closer to the roof for easier venting (less vent pipe), or down below like yours.
Thanks again,
Scott
Scott
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newin62
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Post by newin62 on Dec 2, 2022 14:09:17 GMT -8
Hey Peter, Did you use Laguna and stardust marmoleum tiles from forbo? Also - were you going to install an a/c unit in the wardrobe as well as the fridge? Or just go with open windows and fan? Trying to plan my wall layout on the curbside for fridge install on the wardrobe that wasn’t there before. Will be silimiar to yours, trying to decide if it makes more sense to mount the fridge closer to the roof for easier venting (less vent pipe), or down below like yours. Thanks again, Scott Scott Hi Scott, I used Marmoleum Laguna and Cloudy Sand in the 10" square tiles. After watching a few Marmoleum installation videos I didn't want to attempt using a solid sheet as it appeared very easy to make a mistake. There will be no AC in the Shasta. I bought a Fantastic Fan which will be an improvement over the original vent. Most of our camping will be in Canada so the furnace is more important to us. We plan on touring several US National parks as well but will time the southern parks when the temperatures are agreeable. I guess we could always pick up a freestanding portable AC while on the road if temperatures get unbearable.
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