pthib
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1966 Buco
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Post by pthib on Jan 25, 2021 18:11:25 GMT -8
I picked up a 1967 Kustom Koach 13 ft back in October and have been working on it since then. Ran into way more rot and damage than showed from the outside. When I was dismantling it my wife commented that it looks like I bought a $500.00 trailer pattern! I ended up taking it down to the bare frame and starting from there. I had to repair some frame damage, and pretty much replaced about 60% of the wall and roof framing as well as all of the interior plywood. The shell is finally back together and I am finally starting to think about how to rebuild the cabinets, etc. If anyone on the forum has a few pictures of an original interior, or a copy of a sales brochure, it would be greatly appreciated. A previous owner pretty much removed all of the original interior Here are a few pictures of the progress so far. New C channel from frame joint up to hitch. Original frame was cracked at joint and poorly repaired. New fish plates inside and out to strengthen the joint. PO had replaced the hitch but very sketchy welding!
New walls going up.
Roof framing and wedges to raise the vent framing 3/4 inch.
Exterior framing almost completed
Interior walls with 4 coats of Varathane semi-gloss varnish.
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Post by Teachndad on Jan 26, 2021 5:58:18 GMT -8
Hey Paul,
Nice Work! Solid! I can see how you sloped the crowning up to the ceiling vent. I really like the rear entry door on this small trailer.
I don't remember too many Kustom Koach restorations here. A search might turn up something, but you are more likely to have to go to the web. Since that's a small size, similar trailers of the size and year might lend view of the interior. I suppose you begin with where the galley was and then assume the dinette benches were up front. Just a WAG.
Rod
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Hamlet
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Post by Hamlet on Jan 26, 2021 11:16:10 GMT -8
Hmm. I’m just wondering that since you’re staring with a blank canvas if you could just make it the way you want it. You’d still have to make sure the weight is distributed appropriately, but a 13 foot box has a lot of possibilities. Have fun! What you’ve already done looks beautiful.
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pthib
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Post by pthib on Jan 28, 2021 17:26:24 GMT -8
Thanks for the comments Teachndad and Hamlet. The only other thread on the forum about a Kustom Koach was someone with a 1978 asking about sealing an access hatch. I haven't found any pictures on the web of the same trailer so will probably try and duplicate what I suspect was the original layout. As far as the interior layout goes, it was not completely gutted. The dinette was still in the front as well as a small closet in the rear streetside corner. Evidence on the walls and the remains of plumbing and electrical bits suggest that the stove/oven was in a cabinet beside the entry door. No evidence of a refrigerator, so probably a small ice box and the sink on the streetside wall between the closet and dinette. There was also a folding bunk above the dinette still in place. Like Hamlet said, pretty much a blank canvas. I am going to leave the dinette and upper bunk up front, and am thinking of the sink more or less in the original position, and build in a good chest style cooler like a Yeti or Engel. For cooking I am leaning towards a portable camp stove like a Coleman type. Still rolling ideas around right now. I am really happy how the interior panelling came out. It is just cheap Chinese made 1/8 poplar flooring underlay and 4 coats of semi-gloss varnish. $15.00 per sheet at my local big orange store!
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pthib
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Post by pthib on Jan 28, 2021 17:27:09 GMT -8
Forgot to mention, I also posted a few pictures in the wood rot hall of fame thread.
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pthib
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1966 Buco
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Post by pthib on May 23, 2021 7:13:08 GMT -8
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Andy Smith
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1955 Aljoa Model 16 Sportsman
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Post by Andy Smith on May 24, 2021 8:14:25 GMT -8
Gorgeous interior! I feel I am going to have to bring my A game when I get to this point of the restoration. Very inspiring.
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PT
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1964 Aloha & 1962 Holiday House
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Post by PT on May 27, 2021 9:43:49 GMT -8
Beautiful work :-) What's the master plan for flooring?
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pthib
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Post by pthib on May 27, 2021 16:54:52 GMT -8
Thanks PT, I am really happy with the way the walls and cabinets came out. Not sure on the flooring yet. Leaning towards solid color tiles in a checker board pattern or possibly a vinyl plank in a stone look. With the walls being such a warm color, I am thinking of possibly a cooler color for the floor. I need to consult with my wife, she is the one with good color sense. When I picked it up the trailer , the flooring was the cheap peel and stick vinyl tile, so no idea what the original flooring was. Also I have been following your work on the Holiday House. Great work! That front window framing rebuild looks like it was a real headache.
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pthib
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1966 Buco
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Post by pthib on Feb 10, 2022 18:45:08 GMT -8
After taking most of the summer and fall off working on other projects and doing some camping, I finally got back to the 1967 Kustom Koach project after New Years. Picked up used tanks from a stripped tent trailer. 25 liter grey and 20 liter fresh water tanks. Also the water pump. Propane tank and battery mounts. Click type rigid vinyl plank from Lowes. Ironstone granite design on clearance. Under $90 bucks for the entire floor. The picture doesn't look as good as the actual flooring.It has a warm rust colour that compliments the cedar cabinets and walls. 1 1/2 inch rigid foam insulation. It gives me about an R5 insulation rating. Mostly friction fit except for the roof curves that were scored and glued down to hold the curve. Next up, cleaning and polishing the window and door frames and replacing seals and gaskets.
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nccamper
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1962 Forester- 1956 Shasta
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Post by nccamper on Feb 12, 2022 4:26:58 GMT -8
Welcome back. And thanks for sharing the progress on your camper. It’s nice to have dry space to work in.
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Post by wisconsinjoe on Feb 12, 2022 9:41:00 GMT -8
Nice job. Is that paneling really poplar, or luan? And is it really 1/8"? How did you get it to bend around the curving profile?
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pthib
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Post by pthib on Feb 13, 2022 11:27:54 GMT -8
Thanks for the compliments nccamper and wisconsinjoe. Having a heated shop to work in is great when it is -15 outside. When I built the new garage a few years ago I spent a bit extra for 9 foot ceilings and an 8 foot door and have installed an over head natural gas heater for those extra cold days in winter.
Wisconsinjoe, the panelling is some 1/8 poplar veneer underlay I found at my local Home Depot. I have not seen it in stock the last year since the pandemic hit hardest. It bent very well around the curve of the roof without any steaming or cracking. It bent easiest on the long way. I borrowed an idea I saw on one of Mobiltec's videos and glued and tacked the roof rafters to the panel and then used ratchet straps to gently bend the panel to the walls before squaring and securing to the walls. The original plan was to paint, but my wife suggested see what varnish looked like and we really liked the look. 4 coats of semi-gloss Varathane brand varnish with a light sanding between coats made the grain and reddish colour really pop.
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pthib
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Post by pthib on Mar 25, 2022 15:40:52 GMT -8
A few more pictures of progress on the Kustom Koach. Things are starting to move fast now. New skins picked up last week. New J rail coming from Vintage Trailer Suppy. Windows and door cleaned up and all new seals and gaskets.
Awning windows disassembled for cleaning
Before and after
Before
All cleaned up, new glass panel installed. All new gaskets and seals from Vintage Trailer Gaskets
About 2 mm of hardened goop all over the vent lid edges!
About 2 hours of work later. Nice shiny mill surface!
First piece of the new skins going on. Nervous time! Measure! Check! Measure again! Oh crap! Don't screw up the cuts! First wall done! No major screw ups! Time for a cocktail!
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turbodaddy
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17' 1965 Fan "Sunseeker"
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Post by turbodaddy on Mar 25, 2022 17:56:34 GMT -8
Very nice!
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